|Systematic name||Carbonyl chloride|
Carbonic acid dichloride
Carbon dichloride oxide
|Molar mass||98.9 g mol-1|
|Density and phase||4.248 g dm-3, gas (15 °C)|
|Solubility in water||hydrolysis|
|Melting point||−118 °C (155 K)|
|Boiling point||8 °C (281 K)|
|Dipole moment||1.17 D|
|EU classification||Very toxic (T+)|
|S-phrases||, , ,|
|Other anions||Carbonyl fluoride|
|Other cations||Nitrosyl chloride|
|Related compounds||Carbonic acid|
|Except where noted otherwise, data are given for|
materials in their standard state (at 25 °C, 100 kPa)
Phosgene is the chemical compound with the formula COCl2. This highly toxic gas gained infamy as a chemical weapon during World War I, but it is also a valuable industrial reagent and building block in organic synthesis. It is colorless, but can appear as a white or yellowish haze when released into air, due to refraction of light. At low concentrations, its odor resembles freshly cut hay or green corn (maize), but at higher concentrations the odor can be very unpleasant. In addition to its industrial production, small amounts are produced naturally by the breakdown of chlorinated compounds and the combustion of chlorine-containing organic compounds.
Phosgene was synthesized by the chemist John Davy (1790-1868) in 1812, by exposing a mixture of carbon monoxide and chlorine to sunlight. He named it in reference to the use of light to promote the reaction; from the Greek phos (meaning "light") and gene (meaning "born"). It gradually became important in the chemical industry as the nineteenth century progressed, particularly in dye manufacturing.
Phosgene was stockpiled as part of U.S. military arsenals until well after World War II, in the form of aerial bombs and mortar rounds. The United States began disposing of its stockpiles in 1969. Even before then, the importance of phosgene as a weapon had declined, as more lethal nerve agents were developed.
Structure and basic properties
Phosgene is a planar molecule. The C=O distance is 1.18 angstroms (Å), the C—Cl distance is 1.74 Å, and the Cl—C--Cl angle is 111.8°.
Phosgene is the simplest and one of the most electrophilic acid chlorides. This high electrophilicity is manifested in the tendency of phosgene to react with water, that is, to be hydrolyzed. This hydrolysis reaction releases hydrogen chloride and carbon dioxide:
- COCl2 + H2O → CO2 + 2 HCl
The toxicity of phosgene is mainly due to the HCl released by this hydrolysis reaction.
Around 2 million tons of phosgene are produced annually for use in the synthesis of fine chemicals and polymers. Industrially, phosgene is produced by passing purified carbon monoxide and chlorine gas through a bed of highly porous carbon, which acts as a catalyst. The chemical equation for this reaction is:
- CO + Cl2 → COCl2
The reaction is exothermic, therefore the reactor must be cooled to carry away the heat it produces. Typically, the reaction is conducted between 50 and 150 °C. Above 200 °C, phosgene decomposes back to carbon monoxide and chlorine.
Upon ultraviolet radiation in the presence of oxygen, chloroform slowly converts into phosgene via a radical reaction. To suppress this photodegradation, chloroform is often stored in brown-tinted glass containers.
Because of safety issues, phosgene is almost always produced and consumed within the same plant. It is listed on schedule 3 of the Chemical Weapons Convention: All production sites manufacturing more than 30 metric tons per year must be declared to the OPCW. Although much less dangerous than nerve agents, phosgene is still regarded as a viable chemical warfare agent.
Phosgene is used chiefly in the production of polymers including polyurethanes, polycarbonates, and polyureas. It is also valuable in the preparation of fine chemicals. In the laboratory for small-scale reactions, gaseous phosgene has increasingly been supplanted by more easily handled reagents that effect comparable transformations: Diphosgene (chloroformic acid ester), which is a liquid at room temperature, or triphosgene, a crystalline substance. Following are three of many useful reactions involving phosgene.
Synthesis of carbonates
Diols react with phosgene to give either linear or cyclic carbonates (R = H, alkyl, aryl):
- HOCR2-X-CR2OH + COCl2 → 1/n [OCR2-X-CR2OC(O)-]n + 2 HCl
Polycarbonates are an important class of engineering thermoplastic, found, for example, in lenses in eye glasses.
Synthesis of isocyanates
The synthesis of isocyanates from amines illustrates the electrophilic character of this reagent and its use in introducing the equivalent of "CO2+" (R = alkyl, aryl):
- RNH2 + COCl2 → RN=C=O + 2 HCl
Such reactions are conducted in the presence of a base such as pyridine that absorbs the hydrogen chloride.
Synthesis of acid chlorides and esters
It is also used to produce acid chlorides:
- RCO2H + COCl2 → RC(O)Cl + HCl + CO2
Such acid chlorides react with amines and alcohols to give, respectively, amides and esters, which are common intermediates in the dye, pesticide, and pharmaceutical industries. Despite being an efficient method of synthesizing acyl chloride from carboxylic acids, laboratory safety issues led to the use of the less toxic thionyl chloride.
Phosgene is an insidious poison, as the odor may not be noticed and symptoms may be slow to appear. Like many reactive chlorides, it combines with water in the tissues of the respiratory tract to form hydrochloric acid. However, phosgene is stable when stored in dry steel containers.
Phosgene is a member of a class of organic chemicals known as alkylating agents. These agents can react with both DNA and with enzymes (polymerases) responsible for the replication of DNA in living cells.
- John Davy. 1814. On a gaseous compound of carbonic oxide and chlorine, Philosophical Transactions of the Royal Society of London 102:144-151.
- M. Nakata, K. Kohata, T. Fukuyama, K. Kuchitsu. 1980. Molecular structure of Phosgene as studied by gas electron diffraction and microwave spectroscopy. The rz Structure and Isotope Effect. Journal of Molecular Spectroscopy 83:105-117.
- CBWInfo.com, Choking Agent: CG. Retrieved July 24, 2007.
- Organization for the Prohibition of Chemical Weapons, Regime for Schedule 3 Chemicals and Facilities Related to Such Chemicals. Retrieved December 3, 2007.
- P. Hamley, "Phosgene," in Encyclopedia of Reagents for Organic Synthesis, (New York: John Wiley, 2001).
- J. Borak and W.F. Diller, Phosgene exposure: mechanisms of injury and treatment strategies, Journal of Occupational and Environmental Medicine (2001) 42,2: 110-119.
- Chang, Raymond. 2006. Chemistry, 9th ed. New York: McGraw-Hill Science/Engineering/Math. ISBN 0073221031
- Cotton, F. Albert, and Geoffrey Wilkinson. 1980. Advanced Inorganic Chemistry, 4th ed. New York: Wiley. ISBN 0471027758
- McMurry, J., and R.C. Fay. 2004. Chemistry, 4th ed. Upper Saddle River, NJ: Prentice Hall. ISBN 0131402080
All links retrieved March 25, 2019.
- Davy's account of his discovery of phosgene
- NIOSH Pocket Guide to Chemical Hazards
- Use of Phosgene in WWII and in modern-day warfare (Refer to Section 4.C of the article)
|Blood agents:||Cyanogen chloride (CK) – Hydrogen cyanide (AC)|
|Blister agents:||Lewisite (L) – Sulfur mustard gas (HD, H, HT, HL, HQ) – Nitrogen mustard gas (HN1, HN2, HN3)|
|Nerve agents:||G-Agents: Tabun (GA) – Sarin (GB) – Soman (GD) – Cyclosarin (GF) | V-Agents: VE – VG – VM – VX|
|Pulmonary agents:||Chlorine – Chloropicrin (PS) – Phosgene (CG) – Diphosgene (DP)|
|Incapacitating agents:||Agent 15 (BZ) – KOLOKOL-1|
|Riot control agents:||Pepper spray (OC) – CS gas – CN gas (mace) – CR gas|
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